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The $15 Poor Mans Nano Chiller By C-BuZz


C-BuZz

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G'day,

 

This thread is a combination of some of my posts on other forums so apologies if its a little confusing :)

 

Video:

 

Well I've been at it again heh heh. I really liked the thermoelectric peltier idea & I was pretty confident in it working, so I decided to give it a crack.

 

Parts:

Small tub: $2 from $2 shop :roflmao:

Peltier: $8 (ebay) 15v 68.5w thermoelectric

Heatsinks x 2: Free from junk pile

Screws: x 2: Free from junk pile

Thermal paste: About $1 worth

Fan: Free from junk pile

Power supply: 300w Free from junk pile

14v5zs7.jpg

 

Drilled a hole through both heatsinks so I can bolt them together

2z4mxdi.jpg

 

Quick test to make sure it's wroking. The copper heatsink develops ice frost very quickly. This is in 34c ambients so I was rather impressed with this little peltier device already.

16bn38z.jpg

 

I put an insulation layer inbetween the heatsinks to stop the hot side heating up the cold side then stick it to the copper heatsink. Then a big blob of thermal paste on top :)

sfxgmc.jpg

 

Cut a hole in the lid so I can bolt the heatsinks together

72ri83.jpg

 

Then I bolt the them together

vxbsc8.jpg

mwy234.jpg

 

Did a little insulating around the heatsinks to prevent heat getting into the tub

2u55kzo.jpg

 

This is the heatsink that will be submerged in water inside the tub

5yg60p.jpg

 

Fan cable tied on :roflmao: I accidentally spray painted some of it a while ago, but it does the job well.

opbn69.jpg

i19vup.jpg

kd28gj.jpg

 

Fill the tub with water & put the lid on

2oxg8.jpg

4v4fvk.jpg

 

 

4M of 6mm tubing.

23p36d.jpg

 

Drilled a couple of holes for inlet/outlet

k95ci.jpg

 

Looking good so far

x5t4yu.jpg

 

At home at the back of my nano

2igd555.jpg

 

I'm using a 200L adjustable speed small 2w mini pump & seems to be producing perfect flow. Just put it in the tank for testing purposes

wb6zxg.jpg

 

Ambient is around 26c at the moment & tank temps are 24.8c, however it's fast heating up here in Melbourne & due for a top of 35c today so these results are not going to be very accurate. No livestock in my tank at the moment as it's still in testing phase

r71385.jpg

9ght9i.jpg

26234og.jpg

 

My ambient temps have increased to 35c :furious: & it's really starting to get hot in here so it's a good test for the chiller.

Ambients:

311uh5j.jpg

 

Start temps: 24.8c (water) with 26c ambients increasing fast

After a 2hr run temps: 23.9c (tank water) with 35c ambients

 

I put the thermometer in to verify that my digital was reading correctly & they were exactly the same.

29o34vt.jpg

oua7wn.jpg

 

If anyone has some more idea's or tips I'm keen to hear!!

 

Thanks

 

 

C-BuZz

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35C in your house? That is just disgusting, does it do that all summer?

 

Sweet chiller though :) You might be able to get away with lowering the TEC voltage to 5 or 7v if you insulate the reservoir really well and that would be less heat being dissipated in your already unreasonably hot house.

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If you can find some, you might consider using black tubing in the coolant tank, or paint the lid black. That clear tubing will eventually get some mean algae growth in it that will probably insulate it even more than the tubing is already.

 

Darn good DIY chiller though, I might hafta do something like this for my pico, lord knows I have plenty of PC heatsinks laying in my computer parts box.

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35C in your house? That is just disgusting, does it do that all summer?

 

Sweet chiller though :) You might be able to get away with lowering the TEC voltage to 5 or 7v if you insulate the reservoir really well and that would be less heat being dissipated in your already unreasonably hot house.

 

Yeah it gets really hot in Summertime, our house seems to absorb/retain heat somehow & no A/C :( I will insulate the tub properly & also the return line to the tank so it doesn't loose any heat on the way back.

 

If you can find some, you might consider using black tubing in the coolant tank, or paint the lid black. That clear tubing will eventually get some mean algae growth in it that will probably insulate it even more than the tubing is already.

 

Darn good DIY chiller though, I might hafta do something like this for my pico, lord knows I have plenty of PC heatsinks laying in my computer parts box.

 

Im going to insulate the tub & return line so it shouldnt be to bad. I'll have to do somthing if it does.

 

copper isn't bad?

 

Yes it is, why?

 

C-BuZz

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copper isn't bad?

 

The copper never comes in contact with the SW if I am seeing it correctly. Nice implementation of the mini-chiller, looks like it should work pretty well.

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This is the heatsink that will be submerged in water inside the tub

5yg60p.jpg

 

if this is correct and that heat sink does come in contact with the water u will kill ur tank.

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Heatsink does not come into contact with the tanks water. Tanks water runs via tubing which is cooled by the cooler water in the plastic container.

 

I must say I am very impressed with the idea of this. Well done!

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Alright, wait a minute now, for the old people here - let me make sure I understand this!

 

The "peltier" is the actual chiller part, and it's the white thingy that's sandwitched between the two big heatsinks? And it chills the water in the tub, right? And your tank water circulates, through the tubing, through this chilled water and becomes thereby chilled itself?

 

Very cool!

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if this is correct and that heat sink does come in contact with the water u will kill ur tank.

 

Tub/chiller water yes, tank water no. Tank water stays in the tubes.

 

C-BuZz

 

Alright, wait a minute now, for the old people here - let me make sure I understand this!

 

The "peltier" is the actual chiller part, and it's the white thingy that's sandwitched between the two big heatsinks? And it chills the water in the tub, right? And your tank water circulates, through the tubing, through this chilled water and becomes thereby chilled itself?

 

Very cool!

 

Yes that's correct. The peltier is the electrical device which actually does all the cooling sandwitched between the heatsinks. One side gets very cold, the other side gets very hot. The cold side is inside the tub of water which in turn freezes the water. The tank water is circulated through the tubing into the freezing water in the tub, then back to the tank :)

 

The water is noticably much cooler to the touch after exiting the chiller.

 

C-BuZz

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Wow, what a great idea. Cheap too with readily available parts. Good job documenting it as well. The clear pictures make it idiot-proof for people like me!

 

The next step obviously would be to incorporate a thermostat.

 

Good work.

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Looking good so far

x5t4yu.jpg

 

At home at the back of my nano

2igd555.jpg

 

I'm using a 200L adjustable speed small 2w mini pump & seems to be producing perfect flow. Just put it in the tank for testing purposes

wb6zxg.jpg

 

Ambient is around 26c at the moment & tank temps are 24.8c, however it's fast heating up here in Melbourne & due for a top of 35c today so these results are not going to be very accurate. No livestock in my tank at the moment as it's still in testing phase

r71385.jpg

9ght9i.jpg

26234og.jpg

 

My ambient temps have increased to 35c :furious: & it's really starting to get hot in here so it's a good test for the chiller.

Ambients:

311uh5j.jpg

 

Start temps: 24.8c (water) with 26c ambients increasing fast

After a 2hr run temps: 23.9c (tank water) with 35c ambients

 

I put the thermometer in to verify that my digital was reading correctly & they were exactly the same.

29o34vt.jpg

oua7wn.jpg

 

If anyone has some more idea's or tips I'm keen to hear!!

 

Thanks

 

 

C-BuZz

 

 

It looks like your tank is going to take off with all those fans. JEEZ! :happy:

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Great job on the peltier! I recommend for better heat transfer looking on ebay and finding some Ti tubing and use some swagelok fittings to connect it to your pump...this way you'll get even more efficient heat exchange.

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man this looks like a fire hazard to me???...

 

A bead of silicone around the joint between the heatsinks and especially around the wires would work probably if you are overly worried.

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Maybe this is the wrong place, but does anyone know how to add a thermocouple with a SIMPLE on/off control to this set up? I also have a TEC and have thought of using it for many things, including a tank chiller. Since Montana doesn't have snow for a few months of the year, no one really thinks about A/C here, and the house has gotten up towards 90F before. So a chiller may be necessary but I have until late June.

 

Anyway, an easy circuit that took the voltage produced from a thermocouple, and a circuit to give a certain range of temps that controlled the switch to the TEC. If any of you brilliant people have better luck with electricity, let me know your thoughts. I think it could benefit everyone and C-BuZz!

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wow that's a great build/idea you came up with! i'm in florida too for the summer and i know how hot it can get, your build definitely beats a $300 chiller

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