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Evil Cluster 40B setup.


Horerczy

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  • 2 weeks later...

I just got all of my leds in. I went a totally seperate route from where I was going to go.

 

Mock up cluster:

20140620_003909_zpsbi1ov1iu.jpg

 

 

Closeup of the SemiLED:

20140620_003952_zpsxywuyjol.jpg

 

 

There will be three clusters of this they consist of the following:

 

1 Bridgelux 4000k 80cri V8

1 Luxeon K 8up Royal Blue

2 Luxeon Rebel ES Lime

2 Luxeon Rebel ES Cool Blue

1 SemiLEDs N5 Violet (RLL's version)

1 Luxeon Rebel ES PC Amber (Moonlight experiment)

 

There will be two T5s mixed in with them. I'm thinking of later trading those out for more leds run along the length of the fixture at low currents with some translucent white material to difuse them and to use as an actinic supplement to the clusters.

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20140606_005723_zpsfz243wsx.jpg

 

I love Future Electronics packaging.

I was surprised when I got mine from Future, it really is awesome how they package their LEDs. Tagging along with this build.

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  • 1 month later...

A lot of updates to do Sorry.

 

I had to scrap the idea of using the T5 Lamps. The new way I will have the leds and power supplies mounted takes up too much room.

 

Some pictures of what I've been up too.

 

The led clusters are getting streched out for the new mounting.

 

20140804_001857_zpsw6ena1ma.jpg

 

The Aluminum L bars will be drilled and then have 4-40 screws run through them to a nut in the heatsink channels. This will allow them to rest on the fixture.

 

 

http://smg.photobucket.com/user/misogi/media/20140804_001929_zpsagos0k9i.jpg.html'>20140804_001929_zpsagos0k9i.jpg

 

Cluster closeup. Still the same diode combination.

 

http://smg.photobucket.com/user/misogi/media/20140804_002105_zpsjml8gjmp.jpg.html'>20140804_002105_zpsjml8gjmp.jpg

 

More L bars will hold up the two driverboards. There are going to be nylon washers and spacers to ensure the boards remain electronically isolated from the aluminum bar.

 

http://smg.photobucket.com/user/misogi/media/20140804_002006_zps22bltf7r.jpg.html'>20140804_002006_zps22bltf7r.jpg

 

The power supplies are already mounted. The leds and driver boards will be mounted parallel to them. There's no room to fit the T5s because of this. There will still be more than enough light to go around.

 

http://smg.photobucket.com/user/misogi/media/20140804_002530_zpsllo8j9ik.jpg.html'>20140804_002530_zpsllo8j9ik.jpg

 

The fans are going to me mounted though the top of the fixture. I'm planning on using a nibbler or something similar to bite through the top vents so the fans can fit securely.

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Blag i hate wiring.

 

20140809_025920_zps7guk3xnd.jpg

 

Because i do stupid stuff like this

 

20140809_030002_zpsusjbfb2g.jpg

 

Ordered a replacement from mouser. $19 down the tube.

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Looking good. Too bad about the lifted pad, it happens. Are those pads Pre-tinned, if not try that first then solder the wire. You may already know this but just thought I would mention it. Nice job.

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I did the same thing on my 1st LED light because the pads were tinned Pbfree and I left the iron in contact a little long. Live and learn in DIY projects..

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Got the replacement k from mouser today. Soldered it up real quick.

 

20140814_010727_zpsm8jy8a1s.jpg

 

I didn't want to use the black wire again as I'm sure its weight contributed to the ripped up solder pad on the last board (well that and my tugging on the wire hard because it appears to be a cold solder joint). So i used a magic marker and colored the ends if the wire black so i remember what its for later down the road.

 

20140814_010736_zpso3axc6rl.jpg

 

Light is still a wire spaghetti mess.

 

20140814_010747_zps0ekdv4l2.jpg

 

That's ok though as its nothing that gratuitous use of the animal husbandry skill can't fix. Or maybe its this stuff.

 

20140814_010822_zpsun73bqif.jpg

 

either way all that's left is to get everything wired up and make holes for the fans and use some rtv gasket maker on the fans to keep them quiet and apply the Arctic silver to the bottoms of the mcpcbs and flagrantly abuse the word and to create even more run on sentences.

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