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hollow

QUOTE (StevieT @ May 22 2008, 07:24 AM) *
acrylic tubing purchased........ will work on new cup for tunze this coming week. Shipping from California, 4 business day UPS transit time


Cant wait to see how that turns out. As for the HUGE skimmer cup, I'd say the biggest problem with the current cup is not that its too tall but its too wide. My cup always pushes out against the cable trays and I never want to wedge it in there too forcefully.
StevieT


Version 1.3



Final version, this rack is perfected and we shall keep it to this design. Patent Pending.

New groove to get around notch on intake grate




Larger routed area to house top shelf. Allows egg crate to slide in and hold, preventing floating issues, movement problems.









Cleaner look to non-welded edges using MAP gas heat.



Best rack yet!





Gilrock
I got the new venturi in the mail from Tunze yesterday. I first placed the Tunze in the front of the tank right on the water line and now it does blow air but I couldn't get it to produce any foam at all and it seemed like I had to back out the blue screw all the way to get anything noticeable. I could get lots of bubbles at the base of the tube but no foam was being generated. So I thought maybe it would work better in the back of the RSM. I put everything in the back as suggested...StevieT media rack and all. The Tunze worked even worse in the back because I couldn't get it down far enough for the correct water level.

I'm glad some of you have gotten this working but I'm chalking it up as a failed $200 experiment.

Gil
StevieT
I would let the skimmer break in before you judge it's performance. If you are getting bubbles in the tube, foam will be created after it breaks in and bioload is collected in the bubbles.

If the water level is droping you can try putting a small hole in the bottom of the rack or top, it will help equal out the water level in the chambers (if that is the issue here with a water line) Overall I don't worry too much about that line, it seems to still perform as long as it is semi close, higher is worse, lower doesn't seem to effect much.

I am working on making a new cup for the tunze. It will allow for a better fit and we can lower the unit in the rear chambers.
Oceanic 30g
Gilrock,
As Stevie says, give the skimmer some break in time. THey are usually good after a few days to a week.
hazmat
Gil-I had the exact same concern that you did when I first put the skimmer in. It is really different from the stock skimmer. It takes awhile for the skimmer to break in. Even the RSM stock skimmer takes a few weeks to a month to break in.

But trust me. You will get bubbles and foam into your cup. Your water line should be at the marked water line on the Tunze or lower. I always thought it needed to be right at the water line. But that is not the case. Your water line can be up to 1/2" below the marked line and it will still work. Give it a few days. Just keep it in the back. Close down that blue valve about half. If you have it completely open you will wind up with a cup full of water when the skimmer kicks in. Even now...sometimes it seems like the skimmer isn't working. I will see no bubbling into the cup then next thing you know it's foaming into the cup. It really is not doing anything different than the stock skimmer. I never got much foam or anything into my stock skimmer.

I hope that helps. I know this whole hobby can be a bit frustrating and trial and error. But enough people have switched to the Tunze and have had success. I really think you need to just give it a few days and let it work for you. Think about it this way...you always have the stock skimmer you can put back in. You are not doing any damage to your tank by trying it out. If you really do not like it then return it. But I think you will see results once it kicks in.
Gilrock
I'll give it another try because I don't think I could return it since I removed the stock magnet and have both magnets glued to one side. Be careful if you try to remove the magnet because I ended up cracking a small section of the side wall that I had to glue back in place. I liked the two magnet setup because you can buy a MagFloat and use both pieces to hold 2 magnets in place.

Gil
hazmat
QUOTE (Gilrock @ May 23 2008, 01:53 PM) *
I'll give it another try because I don't think I could return it since I removed the stock magnet and have both magnets glued to one side. Be careful if you try to remove the magnet because I ended up cracking a small section of the side wall that I had to glue back in place. I liked the two magnet setup because you can buy a MagFloat and use both pieces to hold 2 magnets in place.

Gil


I wanted to do that too!! But I was so scared I would cut a big hole in the side of the skimmer and then I would really be up a creek! Good to know it can be done though. I would like to have two magnets on the side and using the mag float is a great idea! I use a mag float to keep my ATO sensor in place.

Keep us posted on how things are going. I bet you will be happy with it in a few days! I can't remember what you have in your tank but it needs some bioload in it for the skimmer to get a good green skim mate and foam. I had a pretty light bioload until recently. Good Luck!!
StevieT
QUOTE (Gilrock @ May 23 2008, 01:53 PM) *
I'll give it another try because I don't think I could return it since I removed the stock magnet and have both magnets glued to one side. Be careful if you try to remove the magnet because I ended up cracking a small section of the side wall that I had to glue back in place. I liked the two magnet setup because you can buy a MagFloat and use both pieces to hold 2 magnets in place.

Gil



That was my fear of removing the magnet and thus I didn't go that route. MagFloats are awesome for holding up equipment on the outer side. Keep us posted, let me know how the rack works out.


changing my design one last time to save on labor, it may even reduce the cost! Also to help with a few flow issues in some tanks. It is odd that everyone has a little different experience with the stock pumps.
bluesky
Nice version 1.3 Steve. You have really put a lot of time into this ... may be you should go design RSM v2.0 for Red Sea. =)

Thanks for all of you sharing the Tunze setup/mounting and the media basket info ... I am planning to put mine in when the Tunze arrives in 7 days .... 7 days ... that's crazy ... too long ... I bought it like 2 weeks ago ... sigh ...

The following is my Media Basket that I receive from Steve ... just wanted to share a pic ... love the white logo ... (and I was hoping that I will get the white one too ... Steve reads minds =) )

Gilrock
Ok I've the Tunze back up and running and I'll give it some time. I also am finally happy with the media rack after using my belt sander to notch out where the intake interference was happening and square up the corners at the bottom.

I've posted some tank photos on my RSM thread if you'd like to check them out.

Gil
StevieT
QUOTE (Gilrock @ May 23 2008, 05:52 PM) *
Ok I've the Tunze back up and running and I'll give it some time. I also am finally happy with the media rack after using my belt sander to notch out where the intake interference was happening and square up the corners at the bottom.

I've posted some tank photos on my RSM thread if you'd like to check them out.

Gil



good to hear! I noticed the lip issue a little late, there is always something. My first rack fit just fine but I was getting lucky. I used a bentch grinder to make the new shelving, but the next verson won't even have them for increased flow and clearance on that lip. Who knew an acrylic rack could go though so many stages!!!

6000 !!!!! wow

happydance.gif
StevieT
Ok, So I said there would be no more versions, but I want to provide something that has no issues and is extremely professional so here is the next improvements. If I ever find acrylic egg crate, there will be a V3.0


V2.0



Improved shelving, now without hole, provides an estimated 40-50% more flow than V1.3. Also notch for intake lip is built in, no more grinding it in.

Old:



New:















Acrylic tubing will be here tomorrow (Thursday May 28) There will be a seperate build thread for the new skimmer cup!



JimDantin: Thank you for all of your help happydance.gif
DadofReefs
Steve - that looks great! That should definitely solve any flow issues!

Well done!

Just curious...did you lower the top shelf a little? In the one we have, we can see our filter floss above the shutter. Ideally we would like to hide that.

DoR
StevieT
Yes, I have been back and forth with the shelving heights. I played with a larger lower shelve for larger media, but that proved that the top shelve would be higher and you can see filter floss through the grate.

V2.0 and V1.3 have a lower top shelve, by 1 inch. There is still plenty of room for chemi pure and purigen, I have V1.4 running in my tank and am impressed with the increased flow possiblity.
JimDantin
WooHoo!!!

That looks really great and more professional. I didn't think about the height of the upper shelf -- it will definately help to lower it -- my floss is dry on top.

I really think this should be V2.0 for such a major design change laugh.gif
StevieT
yeah, you are probably correct, it will now be V 2.0...

This new design took FOREVER to make (prototype model).... it was tough at first to get those braces square and I was using clamps to hold them. So after 5 hours of measuring and trying to build then failing at life, I took a break, ate some food, watched a vid on the internet on how to make a box out of acrylic.

Found out that you don't need clamps, just let it square itself on a flat table. Bingo!

Jim- I was thinking this new design would take even longer, but after working out the kinks it is good to go, thanks again! I am making the square shelves first, then mounting on the side braces.

opinions? Comments?



JimDantin
I've sent you a sketch with a way to do the entire assembly in one step without waiting for sub-assemblys to dry. How's that for efficiency? wizard.gif
StevieT
you are the wizzard engineer! thanks, I will watch out for it
bluesky
I love the new v2.0 design ... it looks so good and looks like there is more flow too ...

regarding the logo ... i like the previous one better smile.gif
StevieT
haha, i do too!

I need a company name though, something that pops so I came up with that. I am still working with the wave line on the "T" not where I want it just yet.



Alright, made up a Jig and will test it out tommorrow, making these should be a snap now, thanks once again Jim!!!! happydance.gif

meetings tomorrow, N-R business resumes Friday.
StevieT
Prototype of cup done!!!!

I need to make a few changes and add some flare but so far so good. I am going to lower the height for better, dryer skimming. This build will have a seperate thread in the future.

13 hours of operation











Gilrock
Just wanted to report back that everyone's advice about the Tunze was right on. It didn't look like it was doing anything at first. I had the air setting almost maxed out and there was only a small amount of bubbling at the base of the tube. After getting the advice to let it "break in" I was skeptical because I mean come on...it sucks air and blows water...what's there to break in?

So later in the day I check it and it's overflowing with water...the entire cup filled up. That's something you can't cause on purpose with the stock skimmer. After dialing it back I was getting a nice amount of skimmate in the cup. It was almost an 1" deep within 4-5 days and I was going to take a picture but I knocked the cup over when trying to put a white background behind it for the photo...doh. ohmy.gif

After my last water change I noticed it didn't seem to be doing much again so I tweaked the air setting and sure enough a few hours later I looked and the cup was overflowing again.

So I've decided what people mean by "breaking it in" is that the skimmer needs to generate a certain amount of protein buildup at the top of the water level before the foam really starts to bubble up correctly to overflow in the cup.

Of course I'm also happy with using the media rack...I actually do like lifting it up a few inches to remove the filter floss and sponge. It lets the water drain off of them nicely before I pull them out. If I reach down in there and grab them I feel like I'm squishing nasty water back into the tank.

My only complaint about the Tunze now is the cord is too short to route it up into the cord track and have enough left over to loop below the outlet cover and back up into the second slot from the top. I guess I could change what switch I use to activate the skimmer because it would reach the bottom 1 or 2 outlets.

Thanks,
Gil
StevieT
That is good news Gil ! It is weird that a skimmer would have to break in, but they all do go through some stage.

I agree on the cord length, I may put an extension in one day but for now I have it routed over the media rack then down into the electrical chamber. The only issue with that is when removing the rack you have to unplug the skimmer. But since that is only every 4-5 months, it isn't too big of a deal.



fishwish
StevieT you might want to try and use RSM skimmer collection cup and use the Tunze throat. I would also try to maintain the Tunze clearance between the throat and lid. Watching it operate, foam seems to collect by design on the bottom side of the lid. The bottom shape of that lid is concave, or is it convex, so fluids collect over the throat….
StevieT
Yes, I will be lowering the box so that the skimmate does hit the lid, this is a very very rough first try, I made this up in like 10 mins. Thanks for the sudgestion! cool.gif

I have a lot of acrylic tubing on hand so I am going to be using that, since I will be adding this to my product line, I needed to find something that would work and so the user can just drop in their tank.
fishwish
Can't wait to get so $ for my median rack! Keep up the mods...
hollow
QUOTE (fishwish @ Jun 2 2008, 11:52 AM) *
Can't wait to get so $ for my median rack! Keep up the mods...


Cant wait to get my hands on one of those cups! My OCD forces me to mess with the existing one placement on like an hourly basis. Hopefully we can fully open the RSM and leave the cup in place at all times.
StevieT
OK, update on the cups.


I have the sizing correct, I have the opperation correct, but I need to wait for some round pieces of acrylic to come in. They are called cabochons and they will act just like the tunze cup works. When the foam hits that round part on the lid, it will be forced to the sides. Right now I have a little bit of foam breaking and falling back into the tube. This cup is going to be really great, I am so excited.

How nice will it to be able to open and close the hood again with no issues?!

And the best thing IMO is that they can be shipped flat rate USPS priority, so we all save on shipping!

JimDantin
Are the acrylic pieces solid or hollow? All of the ones I've seen are solid. Here are some links to some domes and ellipses. I think the ellipse is the shape you need.
http://kitkraft.biz/catalog/Hemispheres_an...-p-2-c-229.html
http://www.goldmine-elec-products.com/prod...&variation=
StevieT
The ones I found are solid. They are about the same price (not cheap) and I placed an order for 50 of them plus some more tubes since I can feel these are going to sell fast.

If the ones I found do not work I can return them and I have your links, the first one is very promising! thank you again..
AngeloS
I have had my skimmer running for 2 days now and I do not have any foam anywhere. anyone run into this?
I even pulled the skimmer apart to check if the hose was attached on the pump side. Everything looked ok from what I could tell. The pump turns on, but nothing
bluesky
The cup looks promising ... finally ... there is no need to remove the cup before I open the hood....

QUOTE (AngeloS @ Jun 4 2008, 01:19 PM) *
I have had my skimmer running for 2 days now and I do not have any foam anywhere. anyone run into this?
I even pulled the skimmer apart to check if the hose was attached on the pump side. Everything looked ok from what I could tell. The pump turns on, but nothing



What skimmer are you using? Stock POS or Tunze?
AngeloS
sorry, should have specified that I am using the Tunze
StevieT
any bubbles in the tube? You should see something with the valve all the way open.
AngeloS
unfortunately nothing. I think I may have a bum skimmer.

It has been since last thursday with no skimmer connected. Am I running any risks at this point?
StevieT
contact tunze, you may have a faulty venture (sp) there has been a few units with this problem recently. They can send you out a new one.

if it isn't doing anything remove it from the tank, just keep up on water changes
AngeloS
thanks for the advise. I just called Tunze and Roger said the exact same thing. He said the Venturi on about 40 units that were shipped out were from an older unit. He is sending me the new peice priority mail today. He said he has received calls on this before and has always fixed the problem. The problem is the older part is not allowing any air suction into the skimmer. US got 20 of the 40 faulty units.
StevieT
and about 80% of them are in RSM tanks!!!! good luck with the new part, it should fix the problem.
bluesky
QUOTE (AngeloS @ Jun 5 2008, 09:20 AM) *
thanks for the advise. I just called Tunze and Roger said the exact same thing. He said the Venturi on about 40 units that were shipped out were from an older unit. He is sending me the new peice priority mail today. He said he has received calls on this before and has always fixed the problem. The problem is the older part is not allowing any air suction into the skimmer. US got 20 of the 40 faulty units.



You are like the 5th guy I heard about this on nano-reef.com or in my area .... so don't feel too bad ... if the fixed one, you will love it ... mine has been skimming very well for the first day and doing even better on the third day ...
unbeatablebonz
QUOTE (StevieT @ Apr 22 2008, 09:24 AM) *
As adam (tony) said, the RSM comes with a nice strip of glass on both sides at the bottom for this rack to sits on. It allows the water to pass through from the rack to the Tunze skimmer. The reason it was there is because the sock skimmer rested on top of it. It worked out perfect for us!

Hollow-

Thank you. It took around 3-4 hours total. But there were 20 min dry times in there and PM answering on Nano-reef cool.gif . I also cleaned out my rear chambers and had to make custom mounts and brackets for drilling and gluing.

I could do another one in 1.5-2hrs total of working and drying time. If anyone needs one for their RSM, I am sure we could work something out.

the eggcrate that was resting on the very bottom shelf, the one that housed the chemi pure, has floated up and rested on the side. You can actually see it in the picture. I don't think there is any reason to fix this, it really doesn't do anything and the only reason I put it down there was because I made so many squares.


Hey Steve,

I'd like to purchase one. Looks nice! Contact me and we can set it up.

Mike mwitonsky@gmail.com
StevieT
email sent
smarsh
Just got the shipping confirm....Its at the house. I will let you know how it works out. I hate being at work! You are so lucky having your tank right there.

Thanks
Steve
StevieT
great! let me know, I love having the tank at work
StevieT
I believe I have the right workings for the skimmer cup!





StevieT
Here are a few updated pictures from my last production run. I have a few in stock for sale, all others will be shipped out tomorrow, thank you to all that have placed orders in the past!

Next production run will be for retail sales, and the skimmer cup will be in production this weekend!

















JimDantin
Those look GREAT! The upper shelf looks deep enough for a hunk of chaeto resting on the black foam. I know you don't run chaeto, but I've found it helpful in my Biocube 14.
Phullbrick
Hi Steve

I'd like to purchase one media rack and ship with FedEx to France, is that possible ?

email : phullbrick a t gmail.com

thank you smile.gif
StevieT
QUOTE (Phullbrick @ Jun 12 2008, 09:39 AM) *
Hi Steve

I'd like to purchase one media rack and ship with FedEx to France, is that possible ?

email : phullbrick a t gmail.com

thank you smile.gif



yes, I ship world wide but USPS priority will be cheaper. Email sent with details.
smarsh
The media rack has made such a difference in my tank! Now that all the water is forced down the column, thru the sponge, phoszorb, purigen and chemi pure, my tank never looked better! Thanks again Steve!
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